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A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Misc.
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C.V.C. (Continuous Variable Crown)
Hydraulic system that supplies the force to all the
cylinders associated with work-roll balance and bending and back-up roll balance
(also supplies force for work roll shifting).
CA
Continuous Anneal.
Camber
1. Camber is the deviation of a side edge
from a straight edge. Measurement is taken by placing a straight edge on the
concave side of a sheet and measuring the distance between the sheet edge and
the straight edge in the center of the arc. Camber is caused by one side being
elongated more than the other. 2. The hook or dogleg near the
ends of a coil
Camber Tolerances
Camber is the deviation from edge
straightness. Maximum allowable tolerance of this deviation of a side edge from
a straight line are defined in ASTM Standards.
Can Dimensions
Can measurements are expressed in inches and
sixteenths of inches in a kind of shorthand. The standard 12 ounce beverage can,
for example, is described as 211 by 413, which translates to a 2 11/16 inches in
diameter by 4 13/16 inched in height. When a two piece can is described as
211/209/413, this means 2 11/16 inches in diameter, necked in at the top to a 2
9/16 inches by a 4 13/16 inches in height.
Cardboard Drum
Cardboard insert placed on the reel around which the coil
is wound. The drum is used to eliminate damage in the center of the coil.
Cathodic Sodium Dichromate
A common treatment applied to passivate the surface of electroytic tin plate
against the formation of tin oxides.
CDC
See Cathodic Sodium Dichromate.
Center Buckle
A condition in the band of steel where the center (in the
direction of rolling) is longer than the edges and has a wave or buckle.
Chattering
A coating defect consisting of the washboard appearance of
the cured film with variations of color or opacity. "Gear marks" is
another synonym when the defect is caused by the gear lash of the coating
machine. Chattering occurs when the coating machine permits the uneven
application of the coating.
Checking
A coating defect consisting of the cracking of the cured
film into small segments, with hairline cracks separating the segments. The
similar defects of mud cracking or alligatoring are the same as checking, but
they are larger. Crazing is a synonymous term.
Chemical Treatment
1. (Chem. Treat) A customer-specified
rust inhibitor applied to the coated product. 2. A passivating
chemical treatment normally applied to the steel surface to control oxide
formation and growth. (At Weirton, on black plate, galvanized, and tin mill
products chemical treatment can be applied.)
Chemically Brightened
A chemical addition made to the plating bath that results in a coating with a
bright appearance as opposed to the mechanically brightened surface appearance
(as in Weirton Steel conventional bright electrogalvanized finish).
Chemistries
The chemical composition of steel indicating the amount of carbon, manganese,
sulfur, phosphorous and a host of other elements.
Class 1 Surface Quality
A class of cold rolled steel processed to meet requirements for controlled
surface texture, flatness, and temper requirements. Produced for exposed
applications.
Clean Steel
A Weirton Steel program to develop
practices that control the steelmaking process in order to limit the amount of
inclusions present in the steel.
Cleaning Tank
This section of the plater is used to remove dirt, oil,
grease, oxides and other contaminates from the surface of material to be
electroplated. A cleaning agent is used at a temperature of 180-190 degrees.
Cleanliness
For internal steel quality, a measure of the size and frequency of inclusions;
for external steel surface quality, a measure of the amount of extraneous
materials (such as dirt, iron particles, carbon, etc.) on the steel surface.
Coating
The process of covering steel with another material (tin, chrome, and zinc at
WSC), primarily for corrosion resistance.
Coating Weight
1. In the Sheet Mill, the amount of Zinc on a galvanized sheet
measured in ounces per square foot. 2. Specified
in pounds (or parts thereof) of tin coating per base box. This term is often
misunderstood because in most cases the decimal point is omitted when written or
printed.
Coating Weight Test
A test of the weight of the coating measured 2 inches from
each side of the strip and at the center.
Coil
A length of steel wound into roll-form.
Coil Breaks
1. A physical condition produced in the cooling tower or quench
tank area of the line due to improper temperature control during cooling.
2. Creases or ridges which appear as parallel lines, transverse to the
direction of rolling, and which generally extend across the width of the sheet. 3.
A discontinuous curvature in the strip in the direction in which the material
was rolled or uncoiled. Generally found in uncoiled hot rolled strip.
Coil End
ID of a coil that is left because of a defect. Ranging
from 500 – 10,000 pounds. Anything 10,000 pounds and over get an IPM. A coil
with a weight less than 5000 lbs. that does not meet customer specifications is
called a salvage coil. These coils do not get an IPM number
Coil Line Markings
A light white-gray mark (square, circle, line, diamond,
etc.) which has been placed on the strip by the platers. This mark serves as an
indication to the feeder that the placement of the coil on the entry reel must
be placed correctly to meet customer specifications (external customers request
this mark to distinguish coating on the strip). The Feeder must refer to the
scheduling book to determine how to place the coil on the entry reel for over or
under wind.
Coil Number
Produced IPM Number assigned to a coil. IPM (In Process
Material) Number.
Coil Set
A curvature of the strip in the lengthwise sense, parallel
to the direction in which the strip was rolled or uncoiled.
Coke
Carbonizing coal made in oven by driving off volatile
elements. It is a hard porous substance that is principally pure carbon. In
blast furnaces, coke helps generate the 3000 F. temperatures and reducing gases
needs to smelt iron ore.
Cold Reduction Mill
Sheet and strip are cold reduced to the desired thickness for the following
reasons: 1) To obtain the desired surface. 2)
To impart desired mechanical properties. 3) To make gauges
lighter than the hot strip mill can produce economically. 4) To
produce sheet and strip of more uniform thickness.
Cold Roll Base
Coils that are cold worked or reduced to gauge on the tandem mill.
Cold Rolled Sheet
A product manufactured from hot rolled descaled (pickled) coils by cold reducing
to the desired thickness, generally followed by annealing and temper rolling. If
the sheet is not annealed after cold reduction it is known as full hard. (See
Full Hard Cold Rolled).
Cold Rolling Mill
A mill that reduces the cross sectional area of the metal by rolling at
approximately room temperature.
Cold Rolling
Term applied to the operation of passing unheated metal
through rolls for the purpose of reducing its gauge.
Cold Strip Mill
A mill that rolls strip without first reheating.
Cold Work
Plastic deformation at such temperatures and rates that
substantial increases occur in the strength and hardness of the metal visible
structural changes include changes in grain shape and, in some instances,
mechanical twinning or banding.
Commercial Tolerance
A range by which a product’s specifications can deviate
from those ordered and still meet the industry accepted ranges (defined in ASTM
Standards, etc.)
Contact Rolls
Metal rolls that are used in the chem. treat area.
Electricity goes through these rolls.
Contingency Route
Each route will, if possible, have an alternate route
defined for rapid re-assignments of a transport order in the event that primary
preferred route is not available.
Continuous Anneal
A process by which the steel is rapidly heated, soaked and cooled at a confirmed
rate by passing the coil at a relatively high speed through a furnace consisting
of numerous sections.
Continuous Casting
A process that continuously casts molten steel into a semifinished product such
as slab. It bypasses the traditional process of pouring (teeming) molten
steel into ingots, reheating those ingots, and then rolling them into
semifinished steel shapes.
Continuous Weld
Continuously welding one coil to another at the entry end
and splitting off coils of a specific weight at delivery end.
Core
Inside diameter of a coil.
Corrective Leveling
Capability of a leveling machine to remove or reduce shape
defects across the strip, coil, or sheet, in addition to flattening lengthwise
curvatures. Generally employs 17 to 23 small diameter rolls with adjustable back
ups for varying nest across face of machine.
Corrosion
Gradual chemical or electrochemical attack on a metal by atmosphere, moisture or
other agents.
Corrosion Resistance
The intrinsic ability of a material to resist degradation by corrosion. This
ability can be enhanced by application of "special" coatings on the
surface of the material.
Cracked Edges
Discontinuity or cracked condition on the edge of the
strip.
Cracking
A coating defect consisting of a break in the cured film
which exposes the bare substrate. Cracking usually occurs during fabrication of
the coated plate when the coating is too brittle or the adhesion is too low.
Cratering
A coating defect consisting of small, apparently uncoated,
spots of coated plate consisting of a very thin film of coating which was
contaminated by oil, silicone, or foreign matter. Eyeholing is similar to
cratering, but with metal exposure in the crater.
Crawling
A coating defect consisting of a lack of adhesion to, or
dewetting of, the substrate while the coating or ink is wet. The cause is due to
a difference in surface tension of the coating and substrate. Crawling is also
known as cissing and dewetting.
CRETP2
Cold-rolled, electrolytic, double-reduced tin plate,
approximate gauge = .0050 "-.0080".
Crimped Edge
A damaged edge due to the strip wandering side-to-side
into obstructions as it moves down the line.
Crossbow
A curvature across the width of the strip at a 90-degree
angle to the direction in which the strip has been rolled or uncoiled.
Cross Breaks
1. Creases which appear as parallel lines
transverse to the direction of rolling. 2. Quality defect
on the edge of plate coming to the line (broken steel but not open breaks). 3.
Hard spots caused by abrupt deformation of the strip after hot rolling
and due to stressing beyond the elastic limit of the metal.
Crown
1. The difference in thickness between
the edge and center of the strip. 2. Thickened center of a
strip of steel; can also have a crown on the work roll; two-point crown on a
roll means a crown of 0.002 inches. 3. The crown, or
center, refers to the tendency of a sheet to be heavier in gauge in the center
than on the edges. It may be caused by the use of hollow, or worn back-up rolls,
work rolls improperly ground, or excessive work in the last finishing stand.
Cure Time
Full polymerization is a function of time and temperature.
Curing
The process by which synthetic materials form continuous
films by various combinations of oxidation, solvent evaporation and heat of
polymerization according to their basic resin structures.
Cut Edge
The normal edge that results from the shearing, slitting or trimming of a mill
edge.